How Do Chemistry Manufacturing Controls Influence Method Validation?

How Do Chemistry Manufacturing Controls Influence Method Validation?

Analytical method validation activities really start long before the first validation study test is run—it begins within  the broader Chemistry, Manufacturing, and Controls (CMC) framework, where analytical activities are central to product quality assurance.. CMC requirements define how a drug is made, setting strict parameters that carry through formulation manufacturing, testing, and release. These standards ensure not only that manufacturing is consistent, but also that the methods used to assess quality actually measure what matters. By aligning method validation within the CMC requirements, drug developers can align testing with the realities of production and regulatory expectations.

For pharmaceutical and biotech firms, understanding this interplay isn’t just a matter of regulatory compliance—it’s a key driver of development efficiency and quality assurance. At DS InPharmatics (DSI), we help companies navigate this terrain, aligning CMC strategies with phase-appropriate method validation to ensure suitably  reliable testing outcomes at every stage of development .

CMC Defines Method Requirements

Analytical methods, as integral components of the CMC framework, don’t operate in a vacuum. They are developed to measure what matters—critical quality attributes (CQAs) like purity, potency, and impurity levels, or to provide and trend information on product parameters to help develop, or improve the efficiency of, manufacturing processes. These CQAs are defined through the CMC development and manufacturing activities, making these CMC-defined requirements fundamental to determining analytical method scope and design.. Such requirements are typically laid out in a Quality Target Product Profile (QTPP) or a subsequent control strategy document in which all inputs (starting material, reagents, solvents, catalysts/processing aids) and outputs (product, impurities, residual input components) are defined to ensure that methods to measure them are developed and phase-appropriately validated, to that a data based justification for not needing to do so is available.

For example, if CMC studies identify a potential process impurity—such as a residual solvent or degradation product—then a validated method must be able to detect and quantify it with specificity and sufficient sensitivity. In this way, process knowledge gathered in and required for CMC activities directly informs key validation parameters.

Equally important is the concept of phase-appropriate rigor. In early development, methods may only need to be qualified/partially validated—sufficient to ensure safety and monitor manufacturing feasibility. But as development progresses into later-stage clinical trials or commercial readiness, the manufacturing process becomes more fixed. Full method validation is then required, with additional robust data supporting accuracy, precision, linearity, and robustness. The rigor of method validation evolves in parallel with the increasing process and product understanding gained through integrated CMC activities, such as stability studies, impurity characterization or process improvements.

CMC Changes Demand Method Adaptation

Drug development is rarely linear. As formulations evolve and manufacturing processes are optimized, analytical methods must keep pace. CMC change control mechanisms—including specifications, batch records, and method updates—evaluate how changes impact product quality and whether analytical methods, as part of the controls strategy, remain fit for purpose.

Take, for example, a modification in an excipient or a change in synthesis route. Such shifts might introduce new impurities or alter degradation pathways. Stability studies—another cornerstone of CMC—may reveal emerging degradants under long-term or accelerated conditions. When these changes occur, methods must occasionally be revalidated or supplementally validated to address the new information and maintain compliance.

A seamless response to these dynamics requires tight integration between the formulation development, manufacturing quality and analytical teams. At DSI, we emphasize cross-functional collaboration to ensure that as the product evolves, the methods evolve too—without delays or regulatory surprises.

Ensuring Compliance Through CMC-Driven Validation

Regulatory agencies expect that validated methods reflect the actual state of the manufacturing proces and its outputs. This is why method validations must be grounded in the CMC development process, referencing specifications, manufacturing parameters, and stability data and the knowledge required from the method among other items in the design of the studies and the acceptance criteria used in them.

Modern development practices such as Quality by Design (QbD) bring further sophistication to this integration. By applying risk assessments and design space principles to analytical methods and what they need to measure, companies can proactively ensure that methods perform adequately for purpose under varying conditions and are neither excessively or inadequately sensitive or rigorous. This targeted robustness allows the method to be developed and validated adequately as early as necessary and improves the long-term viability of the test method.

Conclusion: CMC-Method Synergy Is Critical

Analytical method validation does not happen in isolation—it is a core component of the CMC narrative, evolving with manufacturing and process development. From defining what to measure, to setting appropriate specifications, to adapting to change—chemistry manufacturing controls inform every aspect of method development and validation.

At DS InPharmatics, We don’t treat development, manufacturing, and analytical activities as separate silos—they are fully integrated within the CMC framework.. We integrate them strategically, ensuring that method validation is always phase-appropriate, risk-informed, and aligned with regulatory expectations. This synergy not only supports robust product development but also facilitates smoother regulatory approvals and sustained product quality throughout the lifecycle.

Whether you’re refining a preclinical candidate or preparing for NDA submission, our team ensures your analytical methods are built on a solid CMC foundation—fit for purpose, fit for phase, and fit for success.

Meranda Parascandola
Meranda Parascandola
Meranda Parascandola is a member of the DSInpharmatics team and has written a variety of blog posts which you can read here.